Get real-time insights into the status of your entire machine fleet, no matter where in the world your equipment is located. Ubiquity leverages advanced communication protocols to enable two-way communication with both existing and future machines. This allows operators to monitor machine efficiency (OEE), performance, and uptime with intuitive dashboards and graphs that offer an in-depth look into every machine’s operations

Ubiquity goes beyond simple data collection by providing powerful tools to measure and analyze machine performance. Track critical KPIs such as availability, performance, and quality in real-time. Perform Pareto analyses to identify the most common causes of downtime, and use advanced comparison tools to contrast theoretical production with actual output, revealing opportunities for optimization.

Key features:

1. Set custom aggregation factors (e.g., recipe, article code) to meet your specific needs.

2. Use various graph types like box plots, bar graphs, and scatter charts to visualize data and uncover hidden trends.

3. Correlate process variables with efficiency KPIs to identify the root causes of inefficiencies.

With Ubiquity, managing machine alarms has never been easier. The platform’s real-time monitoring detects alarm signals and automatically triggers workflows based on specific parameters. Each alarm can generate tickets to track its lifecycle, ensuring timely intervention and minimizing machine downtime.

Key features:

• Custom workflows upon alarm activation.

• Full alarm lifecycle management with ticketing and traceability.

• Integration with maintenance management to prioritize critical issues.

Prevent unexpected machine failures by using Ubiquity’s AI-driven predictive maintenance tools. By applying advanced neural networks and AI models, Ubiquity identifies early signs of wear and tear, allowing you to schedule maintenance before a failure occurs, ensuring continuous operations and maximizing machine availability.

Key features:

• Real-time monitoring of critical machine parameters.

• Detection of anomalies that may lead to future failures.

• Predictive graphs illustrating machine health trends and failure probabilities.

• Preventative action suggestions based on machine data.

Ubiquity helps you monitor and reduce energy consumption across your production processes. Whether tracking electricity, water, or oil, Ubiquity’s energy management tools provide comprehensive insights to optimize energy use and detect abnormal consumption, leading to cost savings and increased sustainability.

Key features:

• Monitor and compare multi-utility consumption (electricity, air, water, oil).

• Automated calculation of energy consumption ratios (kWh/piece, L/piece, etc.).

• Early detection of abnormal consumption patterns.

• Tailored reports on consumption linked to production output.

Maximize the lifespan of your machine tools and components by continuously monitoring wear and tear. Ubiquity collects real-time data on tool usage, component health, and performance indicators to extend tool life and prevent costly production halts.

Key features:

• Analyze tool usage and predict replacement cycles.

• Monitor critical component health and identify wear patterns.

• Graphical comparisons of physical variables (e.g., torque, temperature) affecting tool life.

• Early warning signals for tool anomalies.

Ubiquity allows manufacturers to provide proactive customer care services by utilizing machine data to anticipate failures and schedule maintenance. The data collected also supports the engineering team in investigating anomalies, resolving malfunctions, and making system improvements.

Key features:

• Data-driven machine health assessments for better customer service.

• Scheduled maintenance recommendations based on real-time data.

• Customizable alerts and maintenance suggestions to avoid machine failure.

With Ubiquity, manufacturers can analyze and optimize machine performance across all production lines. The platform compares a machine's OEE with other similar machines to highlight areas of improvement, providing insights into how to increase efficiency and prevent breakdowns. This feature is particularly useful for suggesting machine upgrades to improve long-term performance.

Key features:

• Compare machine performance with similar assets.

• Highlight potential optimizations and improvements.

• Suggest upgrades and modifications based on machine data and trends.

Ubiquity enables manufacturers to adopt a Product-as-a-Service (PAAS) model, allowing them to retain ownership of machines while providing customers with access through subscription-based contracts. This model shifts the focus from selling products to offering ongoing services, increasing profitability while enhancing customer value.

Key features:

• Provide customers with machine access via subscription-based contracts.

• Enable usage-based pricing models (e.g., cost per unit produced).

• Retain control of machine assets while delivering flexible service solutions.

• Full visibility into machine usage for better pricing strategies and asset management.